In the Green Zone: Modular Construction  

Once again, sustainable modular construction is being featured in the GreenZone area at Greenbuild 2012. For anyone who missed it last year, the GreenZone, which is spearheaded by Building Design + Construction and Professional Builder magazines, made its debut in Toronto with a prototype for a medical facility. This year in San Francisco, there are two structures available for tour: a net-zero, LEED-designed home and an innovative green classroom designed to meet rigorous indoor air quality requirements. Both prototypes mark the convergence of an outstanding project team, including Bogue Trondowski Architects, Method Homes, Portland State University, Blazer Industries, Pacific Construction Services and Oregon Solutions. (And, yes, we’re very proud to have two CertainTeed products — AirRenew Indoor Air Quality Gypsum Board and Sustainable Insulation — included as well!)   If you are at the show, be certain to stop by the GreenZone located just outside of the North Hall.

Tips For Rebuilding Following Hurricane Sandy

Aerial view of New Jersey shoreline

Aerial view of New Jersey shoreline

Many of us in the Philadelphia area have been recuperating from Hurricane Sandy although we did not get hit as hard as our neighboring state, New Jersey. Some of our co-workers do have family members with shore homes so I have had a chance to look at the building codes and other guidelines for rebuilding in flood prone areas. I wanted to share some information about rebuilding and the things you need to keep in mind.

Many of the houses have damage to the first floor and what we are seeing it is not the ‘business as usual’ building codes that have previously been acceptable in New Jersey. There are new building codes that are in effect that follow more closely the FEMA guidelines. For example, the guideline requires that you:

  • Remove the drywall and insulation to two feet above the high water mark.
  • Dry out and treat the entire cavity.
  •  Following the gutting of the cavity – remove all the drywall and insulation exposing all the studs to the back side of wood sheathing or house-wrap – this area must be treated with a mold inhibitor.
  • When you reconstruct the wall you can only us certain insulations:  either closed spray foam insulation or extruded polystyrene foam boards foamed into placed.  While anyone can install the extruded foam panels (if they can find the right thickness- remember you need to be an R13 in New Jersey now so that will be an XPS board at least 2.6” thick).  Spray foams need to be installed by a certified contractor.
  • The wall needs to be finished with a paperless drywall – it can’t be the mold and moisture resistant drywall – and the drywall needs to be stopped with a ½ inch space between the new and old drywall to create a capillary break. The gap can then be finished off with a chair rail or other element to hide the wallboard gap. I think the reason they are requiring a gap is so that in the event that a flood happens again, the water can’t wick up the wall and affect the old wall structure.

When I saw this I thought ‘this is not normal.’  Because it isn’t normal – it is an exceptional code being applied to flood prone areas as designated by FEMA. These are what townships are putting into place to minimize the damage if another storm hits.

It is clearly not business as usual for East Coast communities affected by Hurricane Sandy.

 

 

 

When You Build it Tight You Have to Ventilate Right

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

If changes are made to an existing home in terms of tightening the building envelope and you see changes other than your utility bills going down, pay attention to the details because they may be a warning sign that you have not properly ventilated the home.

Lack of adequate ventilation in a home can result in serious problems.  The more obvious one that appears in obvious places is elevated humidity. If you are sweating the inside of new insulated glass windows in the winter when you didn’t before then your interior humidity has gone too high.  Another warning sign is dirt stripes appearing on the walls in front of the studs.  Musty odors, sweating or condensation, or unusual patterns on your walls could be indications of a ventilation problem.

However, moisture is not the only concern.  You also need to be concerned about gas concentrations in the air because of the dangers associated with them and the build up of volatile organic compounds (VOCs). VOCs are emitted from many products that exist around the home but if you tighten up a home and don’t provide adequate fresh air, they are now being trapped within the home.  Many volatile organic compounds breakdown with exposure to ultraviolet (UV) light outside the home – formaldehyde for example has a half-life of about 14 days – but inside the home UV light is diminished and so has little affect on the concentration of the VOCs. VOCs could be coming off of products which you would never suspect.  For example, some citric acid cleaners that smell like orange can have amazingly high VOC concentrations. Remember, what has changed in the equation is the amount of fresh air that had been there before that helped evacuate these things from the home. The standard furnace filters we employ do not filter out gasses – they filter particles.

The American Society of Heating, Refrigerating and Air-Conditioning Engineers (AHRAE) has very specific guidelines on how much fresh air is needed for a healthy environment.  ASHRAE 62.1 references the calculations for commercial buildings and ASHRAE 62.2 is for residential buildings. It is critical to review these guidelines in order to properly ventilate the building envelope especially if you are making changes. When homes are tightened for energy efficiency you must make sure that adequate fresh air ventilation is taken into consideration.  There are many ways to do this that are compliant with the ASHRAE recommendations. And remember, if you find signs of moisture it’s like the canary keeling over in the coal mine.  Heed the warning!

The True Challenge to Recycled Glass – Economics

 

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Recycled content is a key component of sustainable products.  However, manufacturers often struggle to find recycled content because of economics. This is particularly true with regard to glass or cullet which is an ingredient in products such as fiber glass insulation.

The sad fact is that much of the glass in the U.S ends up in landfills because the economics of glass are such that on any given day the value of the glass may be much lower to the waste hauler than the cost of the fuel to take it over to the manufacturer who will buy it off their hands.

So on most days, in most parts of the U.S., we suffer from the fact that glass is not actually being recycled. Even though we put it in containers at our curbs, it doesn’t wind up getting back into the economy because its value is too low.

I’ve talked to many people about this and one option I came up with is to make glass more expensive.  Artificially, this can be done through deposits or we can go to the real form which is to make glass more expensive.  If it is valued more as a commodity it will have more value as a recycled product as well. While giving a presentation recently, I made a statement about the fact that having programs such as Leadership in Energy and Environmental Design (LEED), which places a value on high recycled content in products, ends up creating a value for recyclable materials that did not exist before.  This solution I think is more eloquent than my own of adding a deposit.  Another side benefit is that this action is creating jobs at the local level because of the LEED emphasis on indigenous materials.

So I tip my hat to programs like LEED for helping to create local jobs, reuse local resources, and reduce the landfilling of valuable resources.

“Pollution is nothing but the resources we are not harvesting. We allow them to disperse because we’ve been ignorant of their value.” –R. Buckminster Fuller

The 12 Months of Homebuilding by CertainTeed

Mike Loughery

Mike Loughery

Mike Loughery is Director, Corporate Marketing Communications for CertainTeed Corporation

In the first month of homebuilding, my true love gave to me, a piece of land overlooking a scenic ravine.

In the second month of homebuilding, my true love gave to me, an awesome set of architect house plan drawings.

In the third month of homebuilding, my true love gave to me, a Form-A-Drain™ 3-in-1 Foundation footing system for drainage ease.

In the fourth month of homebuilding, my true love gave to me, a high quality, two-story wood framed home built to please.

In the fifth month of homebuilding, my true love gave to me, CertaWrap™ weather-resistant barrier and Cedar Impressions® Polymer Shake Siding in ivy green.

In the sixth month of homebuilding, my true love gave to me, thermally efficient Optima® blown-in wall insulation and Air Renew™ drywall to rid me of those VOCs.

In the seventh month of homebuilding, my true love gave to me, Ecophon® Focus Ds acoustic ceiling tiles for my media room and a 70-inch big screen TV.

In the eighth month of homebuilding, my true love gave to me, a well-insulated attic filled with InsuSafe® SP.

In the ninth month of homebuilding, my true love gave to me, a roof featuring Landmark Solaris™ solar reflective shingles complemented with Apollo Solar Roofing® to make my own energy;

In the 10th month of homebuilding, my true love gave to me, an EverNew® LT Deck and a yard surrounded by a Chesterfield Vinyl Fence for privacy.

In the 11th month of homebuilding, my true love gave to me;  Restoration Millwork Trim® to finish our dream; an EverNew LT Deck and a yard surrounded by a Chesterfield Vinyl Fencefor privacy; a roof featuring Landmark Solaris solar reflective shingles and complemented with Apollo Solar Roofing to make my own energy; a well-insulated attic filled with InsuSafe SP; Ecophon Focus D acoustic ceiling tiles for my media room and a 70-inch big screen TV; thermally efficient Optima blown-in wall insulation and Air Renew drywall to rid me of those VOC’s; CertaWrap weather-resistant barrier and Cedar Impressions Polymer Shake Siding in ivy green; a high quality, two-story wood framed home built to please; a Form-A-Drain 3-in-1 Foundation footing system for drainage ease; an awesome set of architect house plan drawings; and a piece of land overlooking a scenic ravine.

In the 12th month of homebuilding, my true love gave to me:  the keys to a brand new dream home built with CertainTeed….

Happy Holidays from all of your friends at CertainTeed!

Do Your Part to Extend the IRS Section 25c Tax Credit for Home Energy Improvements

 

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Both homeowners and manufacturers have benefited from the Energy Tax credits offered from 2009 – 2011 for home improvements that improve energy efficiency. For example, adding insulation to attics and basements, replacing drafty doors and windows and replacing a roof with an ENERGY STAR rated roof.  At a time when homeowners have been tightening their belts, this credit helped to sustain the building industry through upgrading and remodeling in the current home inventory.

A large part of the building inventory in the U.S. is over 30 years old.  The building codes where not as stringent back then and what we are learning is that the building envelopes are not as tight as they should be.  Statistics from ENERGY STAR show that homes that have added insulation to attic spaces, basement ceilings, and walls have seen a reduction in their heating/cooling bills over time.

On December 31, 2011, the Energy Tax Credits will expire. Yet, the work to improve the efficiency of homes and buildings is far from over.

As member of the Insulation Contractors Association of America (ICAA) & Council of NAIMA, CertainTeed supports the extension of Energy Tax Credits – IRS Section 25c until 12/31/2013.

Please write your Senator and Congressional representative to:

  • Extend the expiration date to 12/31/2013.
  • Raise the tax credit cap to $1500 from $500.
  •  Include the cost of labor for building envelope components (like insulation) the tax credit calculation.

Please visit www.capwiz.com/insulate/home/  to see the issue and a model letter.  Click the Take Action button – the support letter is already there – fill in the sender information and hit send message.  It’s that easy!

 

 

The U.S. Green Building Council Beefs Up LEED 2012 Standards

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation.

Do you remember the Wendy’s ads that featured an old woman walking up to the counter of a burger joint and asking “Where’s the Beef?” Well there are times when I feel the same way about our efforts in the U.S. to really advance energy efficiency.

I am glad to see that the U.S. Green Building Council is upgrading the Leadership in Energy and Environmental Design (LEED) certification standards.  The bar needs to be continually raised especially with regard to measuring the long-term results of energy upgrades.  But will they have gone far enough and are there tools available now to accurately measure performance?

The retrofit market clearly needs to be encouraged to improve energy efficiency.  One way that this is happening in major cities is through mandates.  New York and San Francisco have such mandates but there are a great many cities and towns between those that are not even ready to mandate LEED on new construction.

Even with a stalled economy with regard to new construction, manufacturers continue to develop products that propel us into sustainability: wallboard that removes formaldehyde from the air; insulation that minimizes its environmental impact; and solar roofing to harness power from the sun instead of the grid.  But without real incentives or mandates we continue to be a nation of obvious consumption because the cost of energy is still reasonable, for now.

The new LEED rating systems do include more stringent requirements regarding the sharing of data on a building’s energy use and owners of LEED certified buildings will have to re-apply for certification every five years.  This is crucial because maintaining the systems is just as important as installing them in the first place.

In a previous blog, I discussed the ASHRAE (American Society of Heating, Refrigerating, and Air-Conditioning Engineers) Energy Quotient which rates buildings on energy consumption.  Making these tools standard practice will drive us as consumers to improve the efficiency in our homes and buildings.  It supports the “buyer beware” far beyond the current home inspection process.

More and more professionals are getting credentialed in building energy rating which will increase the ability to test buildings and make recommendations.  These are the green jobs that are coming on line. Now we need to add more ‘beef’ and some incentives (not necessarily hand-outs) to help building and home owners choose a sustainable future.

Excessive Wet Weather Can Lead to Mold

Lucas Hamilton

The historic rain that the United States has endured in 2011 has increased moisture levels in places where moisture has never been a problem. I have heard from many people around the country who have never had water in their homes but have recently sustained water damage and are now concerned about potential mold.

As I have mentioned in a previous blog, mold needs four things to grow:  moisture (liquid water), food (typically starch or sugar), temperature between 41° and 104° and oxygen.  When water is trapped behind walls or paneling, the other elements will most likely be present and the potential for mold growth will exist. Try to clean and dry areas subjected to water within 48 hours to help prevent mold growth. After cleaning and drying, continue to be sensitive to musty odors in the affected area.

Check the exterior of homes and building regularly for accumulating ground water.  Many parts of the country have far exceeded saturation and mold can begin for form outside and find its way inside. If water is accumulating against your foundation, take measures to drain the water away from your building. Keeping things dry is the key to preventing mold growth.

There are many products available today to help protect the home or building from moisture infiltration and mold growth.  There are coating products that can be applied to dry materials to mitigate any mold growth potentials for that surface in the future. If materials are wet and can’t be cleaned or completely dried, remove them from the building and replace them with new materials which may be more mold resistant. Fiber glass doesn’t have the food needed for mold growth but often when insulation gets wet, the water which intruded into the cavity was dirty and brought food along with it. If you have wet insulation, replace it with new fiber glass.  If replacing drywall, consider selecting a board that that contains mold and moisture inhibitors.

Many people have sensitivities to mold and it can be a health concern.  Make sure that you take extra care to check for mold especially if this is the first time you are dealing with water inside your home or building. Use a mixture of common sense and caution- if it smells or looks bad assume that it is bad and take appropriate measures.

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Embodied Energy Versus Operational Energy

Lucas Hamilton

Recently during a webinar I was conducting, the topic came up of embodied energy versus operational energy.  This topic continues to come up as building scientists evaluate systems with regard to their sustainability.

There are two things that can make a product green. It can be green in its manufacture or it can be green in its application.  One of the important topics for understanding the manufacture or delivery of a product is the concept of embodied energy – how much cumulative energy went into the extraction of the raw materials, the manufacture of the product and the transportation of the product to its final application.  This is the concept of embodied energy. Operational energy relates to how much energy the product uses or can save once it has been applied or installed into a system. 

For instance, look at insulation. Many types of insulation are actually very energy intensive in their manufacture, however once they are installed they can save many times over within the very first year of their application. A perfect example of operational energy is fiberglass insulation. In its first year of use, fiberglass insulation can save 12 times the amount of energy it took in making and transporting the product.

So let’s not throw out the baby with the bath water. Sometimes, material that is superior in performance with regard to the life cycle of a building may have a little bit of negative upfront energy costs, however in its use can be very positive. 

So don’t make a judgment solely based on the embodied energy but rather on the life cycle of the project to determine if it is positive or negative for the project itself.

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

JLC Live Residential Construction Show Stuns with Volume of Exhibitors and Attendees

Myron Ferguson clinic on drywall finishing

Why on a sunny, cool, dry, Rhode Island day would nearly 6,000 residential construction professionals from all over New England – and beyond – take a couple of days off, after the most brutal winter in New England history, to attend a trade show?

Why would manufacturers from all over the country flock to Providence, Rhode Island to exhibit at this trade event and why is there a higher demand for exhibit space at this show than the capacity to exhibit?

Why is this show one of the few trade events in the last three for four years to have growth as a problem?

Why? Because JLC Live, presented by The Journal of Light Construction, Remodeling, and Tools of the Trade magazines published by Hanley Wood delivers one of the highest trade show values – pound for pound, dollar for dollar – in the industry!

This show’s attendance increased by nearly 10 percent from 2010 to 2011 and the exhibitor participation increased by 15 percent.  This is extraordinary in a down economy!

Today, building technology is changing at a rapid rate. The beauty of JLC Live is the marriage of the practical side with the science/theory side attracting installers, applicators and remodelers who are eager not only to see the latest products but who want to see the science/theory and best practice applications in action by attending hands-on clinics.

Two examples of the show’s clinics supported by CertainTeed (both packed) were:

  • Drywall Trade Secrets – Gypsum drywall finishing clinic conducted by Myron Ferguson, Building Specialist, demonstrating best practices of drywall installation and finishing using a new gypsum product, AirRenew™ that removes volatile organic compounds (VOC’s) from the air improving the indoor air quality.
  • Home Performance SolutionsBill Robinson, Building Specialist discussed the opportunities of bringing energy efficiency to older homes.  The retrofit market will continue to grow as homeowners seek to improve the efficiencies of their building envelop. It is expected that, over the coming years, the remodeling market will grow by an annual rate of 3.5 percent.

From CertainTeed’s perspective, the benefit of an event like this is that the attendees are so excited by what they see and learn they will leave the event and go out and buy building products.  The impact is that quick.  In this economy the construction industry is a highly competitive place. Contractors and remodelers knowing they need to differentiate themselves waste no time in adding new ‘tools’ to their toolbox.

At a time when we are not ‘out of the woods’ as an industry,  it is obvious that building professionals find this show a significant value proposition making it well worth their time and resources.

If you were at JLC Live, let me know what you thought of the event.

 

Eric Nilsson

Eric Nilsson is Vice President, Corporate Marketing for CertainTeed Corporation