The True Challenge to Recycled Glass – Economics

 

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Recycled content is a key component of sustainable products.  However, manufacturers often struggle to find recycled content because of economics. This is particularly true with regard to glass or cullet which is an ingredient in products such as fiber glass insulation.

The sad fact is that much of the glass in the U.S ends up in landfills because the economics of glass are such that on any given day the value of the glass may be much lower to the waste hauler than the cost of the fuel to take it over to the manufacturer who will buy it off their hands.

So on most days, in most parts of the U.S., we suffer from the fact that glass is not actually being recycled. Even though we put it in containers at our curbs, it doesn’t wind up getting back into the economy because its value is too low.

I’ve talked to many people about this and one option I came up with is to make glass more expensive.  Artificially, this can be done through deposits or we can go to the real form which is to make glass more expensive.  If it is valued more as a commodity it will have more value as a recycled product as well. While giving a presentation recently, I made a statement about the fact that having programs such as Leadership in Energy and Environmental Design (LEED), which places a value on high recycled content in products, ends up creating a value for recyclable materials that did not exist before.  This solution I think is more eloquent than my own of adding a deposit.  Another side benefit is that this action is creating jobs at the local level because of the LEED emphasis on indigenous materials.

So I tip my hat to programs like LEED for helping to create local jobs, reuse local resources, and reduce the landfilling of valuable resources.

“Pollution is nothing but the resources we are not harvesting. We allow them to disperse because we’ve been ignorant of their value.” –R. Buckminster Fuller

Sustainability on Display at Louisiana State University

 
 

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

I recently visited Louisiana State University to speak to the Baton Rouge Chapter of Construction Specification Institute (CSI). The sessions were held to assist the Chapter members earning Continuing Education Units for their professional credential renewals.

Steve Tubré who is the program chair for the chapter and Construction Contract Administrator and Director of Quality Assurance for Billes Partners, LLC in Baton Rouge invited me but I had no idea what a wonderful resource I would be introduced to while there.

LaHouse at LSU

LaHouse at LSU

The meeting was held in the LaHouse – Home and Landscape Resource Center which is part of the LSU Agricultural Center.  The house is a research-based showcase of solutions and an educational outreach program designed to help shape the future with homes that offer more comfort, durability, value, convenience, environmental quality, safety and better health with less energy, water, pollution, waste, damage and loss.

Throughout the house, the building envelope has cut-away sections to show the various different layers of construction which were employed in each different systems. Some examples of what you can see are the constituent layers of a stucco wall, and EIFS wall, and an insulated concrete form (ICF) wall.

What a wonderful way to illustrate the concepts of sustainable design and educate visitors about designs and systems to create the homes of the future. The LaHouse Resource Center provides a local and living showcase of solutions for sustainable homes and landscaping. The fact that it is part of the Ag Center and not the school of design was also intriguing.

The LSU Agricultural Center is in view of the football stadium so the next time you find yourself at a Tigers game swing by the LaHouse for some inspiration.

KISS: Keep it Simple Sustainability! – Part 2

 
 

Aman Desouza

Aman Desouza

Aman Desouza is Director, Innovation and Sustainability for CertainTeed Corporation

When I’m making a decision, the engineer in me likes to start with the facts.  Not opinions, not beliefs, not recommendations – those are all very interesting and sometimes even entertaining, and they do have their place, but only to compensate for the absence of facts. 

But where and how do we find facts that are scientifically relevant to performance and standardized to allow comparison?

The Life Cycle Assessment (LCA) is one tool that generates scientifically grounded facts and is fairly comprehensive because it takes into consideration the entire life of a product.  When converted into an Environmental Product Declaration (EPD), it gives us facts that are not only science based, but also relevant to performance and standardized thanks to Product Category Rules (PCR).   LCA’s can be published to the Building for Environmental and Economic Sustainability (BEES) program offered by the National Institute of Standards and Technology (NIST) that allows the comparison of various products based on the environmental and economic impacts as assessed in the LCA’s.

Great!  Now we have facts that we can use to start our decision making process and to make fair comparisons.  So why isn’t everybody using them?

Well, to be fair many are asking for them but only a few are using them because there aren’t that many to use!  The problem is that EPD’s are complex and time consuming to generate. The process begins with Product Category Rules (PCR).  A PCR is a form of guidance and rules for the collection of data and other information. A PCR is established for a specific product category and remains consistent for all products within that category that are seeking to publish an EPD. 

An LCA must be performed  and an EPD developed with guidance from the PCR to deliver a concise explanation of the environmental impacts found from the LCA. EPD’s provide us with the facts about the sustainability of a product. 

If that isn’t hard enough, there is another barrier.  For some products, there are no product category rules because they have not yet been created in the U.S.   In order to create these rules there needs to be consensus among all the “players” in a particular category. For innovative products, you may only have one player. 

As an industry we, perhaps, should consider creating a standard Product Category Rule across an entire category or large groups of categories that level the playing field for all players. Once that is in place, it removes one barrier to EPD’s coming into the marketplace.

After all, does the “Nutrition Facts” label on your bottle of milk look any different from the label on your bag of chips?   Sure the values are different, but it’s the same set of facts measured the same way.

Facts that are scientifically relevant to performance and standardized = transparency.

KISS: Keep it Simple Sustainability! – Part 1

 

Aman Desouza

Aman Desouza

Aman Desouza is Director, Innovation and Sustainability for CertainTeed Corporation

Not least among the challenges of sustainability are the challenges of recognizing and avoiding greenwashing. The market seems to want sustainability and demand greener products but it also wants to know, understandably, that the claims of sustainability are credible and have been verified. 

From a manufacturer’s standpoint, we look for ways to provide that credibility, which in turn we hope will give us a competitive edge, accelerate the adoption and sales of our products and bring value to our sustainability efforts.  We are, after all, a competitive and profit oriented bunch. So, over the last few years, most manufacturers have moved from making blanket statements about sustainability towards fact based claims and they are now moving even further towards the use of third party labels. 

This is all very good and generally positive, but does it help the customer?

The problem is that not all labels are created equal and for the most part, labels are not even comparable, which does not help the consumer much.  While there is certainly value in the 3rd party validation that a label offers, we are essentially shifting the burden of credibility from products to labels. 

I propose that what consumers need to facilitate good decisions are not verifications of a myriad claims of uncertain value in their context, but a few simple, relevant facts and the knowledge required to evaluate them in context. 

Should the facts be verified? Certainly!  That’s where third party validation would be valuable. 

 This is part one of this blog.  Watch for the second installment.

Designing Buildings with the Future in Mind

 

Glenn Jackson

Glenn Jackson

Glenn Jackson is Director, Corporate Marketing for CertainTeed Corporation

Part of the conversation regarding sustainable design is a move toward improving performance and addressing specific needs of the potential occupants of a particular space.

The building industry has historically designed buildings based only on the need to provide a place for people to live, or go to school or to heal when sick. 

Today, so much more is taken into consideration. Product manufacturers, the design community and even building owners are much more focused on asking “What problem are we trying to solve” or “What elements need to exist in a building to help address performance based criteria such as, learning, healing, innovating and working.

Creating unique spaces is becoming more the norm even within what we refer to as vertical markets or niche markets which meet the needs of a particular industry.  Standards for design or performance may exist within a vertical market such as educational facilities or healthcare facilities but each project will have specific needs driven by geographical and environmental conditions, uses for the spaces, aesthetics and building owner preferences.

Some of the areas most critical to building sustainable and performance-based structures are thermal and acoustical comfort which is not seen but does affect our physical comfort and wellbeing.  Visual comfort speaks to our need for natural light.  Innovations in glass products are revolutionizing the industry.  Indoor air quality is crucial in all buildings and systems, and products are available to address most concerns for creating clean indoor air.

In the end, the efforts made to design and build high-performance, sustainable, buildings with solution based systems will provide significant savings for the end users.

When it Comes to Air Tightness in Buildings – Don’t Forget the Garage

 
 

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Many of our houses have attached garages which are, for the most part, unconditioned space within our habitat.  It is the interface of these two spaces which so often fails in our attempts to conserve energy and have superior indoor air quality. 

For starters, you have to make sure that the garage is air sealed from the rest of the structure because of what you store in that space. You store things in your garage because you want them out of the weather but you don’t want them “indoors.” Very often negative pressure is generated in the home by exhaust fans and dryers. In your home’s attempt to reach a neutral pressure with the exterior, it will often pull air from the garage into the home.  Now all of the gaseous and particulate contamination which is associated with what you are storing and doing in your garage is coming into your home. Think about what is on the other side of these “interior” walls – typically they are the rooms where we spend the most of our waking hours; kitchen and family room. If the separation plane between these spaces is not made air-tight we might as well move into the garage.

One small detail which is best addressed during the time of construction is breaking the continuity of framing chases between the garage and the house typically found in the garage ceiling. As the second floor framing runs continuously across one of the garage interior walls, air-tight blocking needs to be installed between floor framing to close this avenue of air migration. This is obviously easier to achieve with dimensional floor framing or “TJI” (Trus Joist I) than it is with modern trusses. Also ensure that any doors leading from the garage to the living space are properly sealed and air tight. Get a new door sweep if the old one is worn out. One great indicator of an air leaky passage door is a dirt “shadow” in the carpet just inside the sweep. Carpet fibers make excellent air filters and atypical soiling patterns are great indicators of air flows.

Once you’ve decreased uncontrolled air flow between the home and the garage is there added value by adding an insulated exterior garage door?  Absolutely! Any way that you can tighten or insulate the envelop will improve the efficiency. When you are making any changes with regard to air tightness in the home don’t forget to include the garage in your decisions.

The SAVE Act – Sensible Accounting to Value Energy

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

We are seeing an increase in legislation to drive the energy consumption and retrofit message to homeowners.  One that can make a huge impact is The SAVE Act.  This legislation instructs federal loan agencies to assess a borrower’s expected energy costs when financing a home.  The average U.S. homeowner energy costs in 2008 were $2,278/year.  This exceeds the average property taxes where on average were $1,897.

The basic goals of this Act are to:

  • Enable better mortgage underwriting
  • Reduce utility bills for American homeowners
  • Provide affordable financing for home energy improvements
  • Spark job creation in the housing industry

There are several key supporters of this legislation within the build industry.  These are the U.S. Green Building Council (USGBC), International Code Council (ICC), Green Builder Coalition (GBC), American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE), and The Residential Energy Services Network, Inc (RESNET).

The two major components of the Act are the:

  • Affordability Test which accounts for expected energy costs along with other recurring payments in the debt-to-income qualifying ratio. So lenders would now be evaluating Principle + Interest + Taxes + Insurance + Energy, and
  • Loan to Value Adjustment which will ensure that the underwriting process consistently and accurately captures the added value of energy saving features, allowing homeowners to finance the cost of efficiency improvements as part of their mortgage.

The average home’s energy cost over the life of a 30-year mortgage is $60,000 and homes are responsible for nearly 25 percent of all energy consumed in the U.S.  The majority of our building inventory seriously needs energy upgrades to be current with the building codes.  Making it easier for homeowners to secure the financing to make energy updates is the best way to move the needle which we discussed in a blog last year.

Do you have any thoughts about The SAVE Act?

It’s Not Just Wallboard Anymore

 

Ashwin Himat

Ashwin Himat

Ashwin Himat is Director of Marketing – North America for CertainTeed Gypsum

New innovations in technology are redefining building products industry-wide. Manufacturers are improving products today based on solutions to environmental concerns and to address indoor environmental quality. Wallboard is no exception.

Historically, wallboard enabled residential and commercial construction to provide better fire protection and a flat, smooth surface that could be easily painted or wallpapered. Because of the recycled content of wallboard, it has always been considered a sustainable product but its function rather than its features were the primary selling point.

The drivers for innovation of wallboard products predominately came from the commercial build community. Earlier innovations in wallboard provided moisture resistance for areas of buildings with high moisture such as bathrooms and kitchens. With increased concerns and claims regarding mold in buildings, a technology was developed to provide mold and moisture resistance to wallboard.  Mold is a potentially serious health issue for people so the ability to include a mold resistant wallboard in a home or building susceptible to mold reduces the potential.

With the rapidly growing awareness of the importance of indoor air quality and its impact on health and productivity, recent technology innovations have led to the introduction of wallboards that clean the air.  By removing volatile organic compounds (VOC’s) such as formaldehyde and other aldehydes from the air and converting them into safe, inert compounds, these wallboards can improve indoor air quality for generations. 

In response to the growing marketplace demand for acoustic comfort, manufacturers have increased innovations in the area of noise-reducing gypsum board, specifically designed for wall systems requiring high STC ratings where acoustic management is needed.

The commercial build community is aware of these advancements in wallboard and they are including them in specifications especially in the educational and healthcare arena. But these wallboards adapt well to residential construction as well especially when designing custom homes that may include home theaters or music rooms.

Homeowners need to be educated about the options they have when either building a new home or expanding an existing one.  Decisions made about the walls and ceilings of a home should be carefully considered because ones overall comfort depends on it.

Wallboard is not a one size fits all product any longer so when it comes to improving comfort and indoor environmental quality remember to consider the best solutions for your walls and ceilings.

The 12 Months of Homebuilding by CertainTeed

Mike Loughery

Mike Loughery

Mike Loughery is Director, Corporate Marketing Communications for CertainTeed Corporation

In the first month of homebuilding, my true love gave to me, a piece of land overlooking a scenic ravine.

In the second month of homebuilding, my true love gave to me, an awesome set of architect house plan drawings.

In the third month of homebuilding, my true love gave to me, a Form-A-Drain™ 3-in-1 Foundation footing system for drainage ease.

In the fourth month of homebuilding, my true love gave to me, a high quality, two-story wood framed home built to please.

In the fifth month of homebuilding, my true love gave to me, CertaWrap™ weather-resistant barrier and Cedar Impressions® Polymer Shake Siding in ivy green.

In the sixth month of homebuilding, my true love gave to me, thermally efficient Optima® blown-in wall insulation and Air Renew™ drywall to rid me of those VOCs.

In the seventh month of homebuilding, my true love gave to me, Ecophon® Focus Ds acoustic ceiling tiles for my media room and a 70-inch big screen TV.

In the eighth month of homebuilding, my true love gave to me, a well-insulated attic filled with InsuSafe® SP.

In the ninth month of homebuilding, my true love gave to me, a roof featuring Landmark Solaris™ solar reflective shingles complemented with Apollo Solar Roofing® to make my own energy;

In the 10th month of homebuilding, my true love gave to me, an EverNew® LT Deck and a yard surrounded by a Chesterfield Vinyl Fence for privacy.

In the 11th month of homebuilding, my true love gave to me;  Restoration Millwork Trim® to finish our dream; an EverNew LT Deck and a yard surrounded by a Chesterfield Vinyl Fencefor privacy; a roof featuring Landmark Solaris solar reflective shingles and complemented with Apollo Solar Roofing to make my own energy; a well-insulated attic filled with InsuSafe SP; Ecophon Focus D acoustic ceiling tiles for my media room and a 70-inch big screen TV; thermally efficient Optima blown-in wall insulation and Air Renew drywall to rid me of those VOC’s; CertaWrap weather-resistant barrier and Cedar Impressions Polymer Shake Siding in ivy green; a high quality, two-story wood framed home built to please; a Form-A-Drain 3-in-1 Foundation footing system for drainage ease; an awesome set of architect house plan drawings; and a piece of land overlooking a scenic ravine.

In the 12th month of homebuilding, my true love gave to me:  the keys to a brand new dream home built with CertainTeed….

Happy Holidays from all of your friends at CertainTeed!

Keeping Things in Perspective

Lucas Hamilton

Lucas Hamilton is Manager, Building Science Applications for CertainTeed Corporation

Recently we have seen a growth in the number of organizations that are asking for reporting of the raw materials which go into the products used to construct our buildings. While I believe that clear and accurate information is critical for evidence based decisions, I’m not sure we are always prepared to evaluate all of the information we are bombarded with in the appropriate perspective.

An example of this is a recent conversation I had with a designer friend on the West Coast who stated that he felt that lead exposure or more accurately over-exposure continued to be a critical health issue and he wished to specify a building constructed of entirely lead free products. This meant going well beyond the traditional concerns for coatings like paints and looking at everything in the building.

I asked if he had good data for the base-line lead levels of the soil where the job would be constructed. I pointed out that the Environmental Protection Agency (EPA) sites lead contaminated dust and lead contaminated residential soil as two of the top three most common sources of lead poisoning (http://epa.gov/lead/index.html ).

It turns out that some of the products my friend was concerned about had lead levels that were less than 1 percent compared to  the background lead levels for the geographic area for his design project. That helped put the data into perspective. Obviously keeping the lead levels in the building low is going to involve a lot more than just specifying lead free products.

As we enter the age of Life Cycle Assessments, Environmental Product Declarations and other labels for our buildings and building products, I hope we can all resist the temptation to run with a little information and take the time to truly understand how this fits into the “big picture.”